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C45 60Mn B2 Material Forged Grinding Balls Forged Steel Grinding Balls
1.Dragon Balls Forged Balls Product Name
Forged steel grinding balls
Forging balls
Ball mill balls
Grinding Balls for Mining
Grinding Media Balls
2. Application
Forged grinding balls are used in ball mills, mainly in mines, cement plants, power plants and so on.
3. Classification
According to the different chemical elements , forging grinding balls can be divided into C45,60Mn,B2 and B3. At present, the above four materials are widely used all over the world, that’s the conventional materials, if there are special needs, can be customized.
4. Manufacturing process
Forged grinding ball is forged by air hammer after being heated by electric furnace.
5. Detail Specifications
① Chemical Composition
Material |
Chemical Composition | |||||||
C |
Si |
Mn |
Cr |
P |
S |
Ni |
Cu | |
C45 |
0.42-0.5 |
0.17-0.37 |
0.5-0.8 |
≤0.25 |
≤0.035 |
≤0.035 |
≤0.25 |
≤0.25 |
60Mn |
0.55-0.65 |
0.17-0.37 |
0.7-1.0 |
≤0.25 |
<0.04 |
<0.04 |
≤0.3 |
≤0.25 |
B2 |
0.72-0.85 |
0.17-0.37 |
0.7-1.0 |
0.4-0.6 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
B3 |
0.58-0.66 |
1.3-1.9 |
0.65-0.8 |
0.7-0.9 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
② Hardness
Size |
C45 |
60Mn |
B2 |
B3 |
20mm | 55-58 | 58-62 | 60-64 | 62-65 |
30mm | 55-58 | 58-62 | 60-64 | 62-65 |
40mm | 55-58 | 58-62 | 60-64 | 62-65 |
50mm | 55-58 | 58-62 | 60-64 | 62-65 |
60mm | 55-58 | 58-62 | 60-64 | 62-65 |
70mm | 53-56 | 58-62 | 60-64 | 61-63 |
80mm | 53-56 | 58-62 | 59-63 | 60-65 |
90mm | 50-55 | 58-62 | 57-61 | 60-65 |
100mm | 48-52 | 57-61 | 56-60 | 60-65 |
110mm | 48-52 | 57-61 | 55-60 | 58-64 |
120mm | 48-52 | 57-61 | 55-60 | 56-63 |
130mm | 48-52 | 57-61 | 55-60 | 56-63 |
140mm | 48-52 | 57-61 | 55-60 | 56-63 |
150mm | 48-52 | 57-61 | 55-60 | 56-63 |
③ Weight,Tolerance,Average numbers per ton
Diameter (mm) | Diameter Tolerance (mm) | Approx Weight of per ball(kg) | Average numbers per ton |
20 | +1,-0.5 | 0.033 | 30303 |
30 | +2,-1 | 0.11 | 9090 |
40 | +2,-1 | 0.261 | 3831 |
50 | +2,-1 | 0.512 | 1961 |
60 | +2,-1 | 0.883 | 1132 |
70 | +3,-1.5 | 1.402 | 713 |
80 | +3,-1.5 | 2.092 | 478 |
90 | +3,-1.5 | 2.98 | 335 |
100 | +3,-1.5 | 1.087 | 244 |
110 | +3,-1.5 | 5.44 | 183 |
120 | +3,-1.5 | 7.062 | 141 |
6. Test
① Factory test
Forged grinding balls test is an very important step. Real-time detection will be carried out in the production process. Balls produced in each shift will be sampled in large quantities and tested for size, hardness, chemical composition, drop test, core pulling and impact value to ensure the quality of steel balls.
② The third party test
According to the customer different demand, forged grinding balls can be tested by any third party.
7. Packing
Forged grinding balls are usually packed in container bags and steel drums, it can also be customized according to different customer needs.
8. Dragon Balls Factory Introduction
Dragon balls factory are established in 2001.Up to now, we have cooperated with many large power plants in China for more than 10 years. Since 2007, Dragon balls has set up its own foreign trade team, and began to show itself to the world. The forged ball, cast ball and cylpebs are widely praised by friends at home and abroad.
Dragon balls has a very mature technology research and development team and sales team, we are constantly expanding the factory and team every year, in order to meet the growing demand at home and abroad.
Steel balls are a long-term business.
We are willing to do it all the time because if we know someone, we will become permanent friends.
We can always do this for so many years because our quality supports our long-term cooperation and friendship.
The quality of every steel ball is crucial because it is a strong bridge that connect us.