Jinan Dragon Steel Balls Co.,Ltd
Jinan Dragon Steel Balls Co.,Ltd 19 Years Grinding Media Balls Professional Manufacturer
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B2 Material 40mm 60mm Steel Forged Grinding Balls For Mining Cement
1. Product Name
Forged steel grinding balls
Forging balls
Ball mill balls
Grinding Balls for Mining
Grinding Media Balls
2. Forged Steel Balls Application
Forged Steel balls are used in ball mills, mainly in mines, cement plants, power plants and so on.
3. Classification
According to the different chemical elements , forging grinding balls can be divided into C45,60Mn,B2 and B3. At present, the above four materials are widely used all over the world, that’s the conventional materials, if there are special needs, can be customized.
4. Manufacturing process
Forged grinding ball is forged by air hammer after being heated by electric furnace.
5. Forged Steel Balls Detail Specifications
① Chemical Composition
|
Material |
Chemical Composition | |||||||
|
C |
Si |
Mn |
Cr |
P |
S |
Ni |
Cu | |
|
C45 |
0.42-0.5 |
0.17-0.37 |
0.5-0.8 |
≤0.25 |
≤0.035 |
≤0.035 |
≤0.25 |
≤0.25 |
|
60Mn |
0.55-0.65 |
0.17-0.37 |
0.7-1.0 |
≤0.25 |
<0.04 |
<0.04 |
≤0.3 |
≤0.25 |
|
B2 |
0.72-0.85 |
0.17-0.37 |
0.7-1.0 |
0.4-0.6 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
|
B3 |
0.58-0.66 |
1.3-1.9 |
0.65-0.8 |
0.7-0.9 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
② Hardness
|
Size |
C45 |
60Mn |
B2 |
B3 |
| 20mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 30mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 40mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 50mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 60mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 70mm | 53-56 | 58-62 | 60-64 | 61-63 |
| 80mm | 53-56 | 58-62 | 59-63 | 60-65 |
| 90mm | 50-55 | 58-62 | 57-61 | 60-65 |
| 100mm | 48-52 | 57-61 | 56-60 | 60-65 |
| 110mm | 48-52 | 57-61 | 55-60 | 58-64 |
| 120mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 130mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 140mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 150mm | 48-52 | 57-61 | 55-60 | 56-63 |
③ Weight,Tolerance,Average numbers per ton
| Diameter (mm) | Diameter Tolerance (mm) | Approx Weight of per ball(kg) | Average numbers per ton |
| 20 | ＋1,－0.5 | 0.033 | 30303 |
| 30 | ＋2,－1 | 0.11 | 9090 |
| 40 | ＋2,－1 | 0.261 | 3831 |
| 50 | ＋2,－1 | 0.512 | 1961 |
| 60 | ＋2,－1 | 0.883 | 1132 |
| 70 | ＋3,－1.5 | 1.402 | 713 |
| 80 | ＋3,－1.5 | 2.092 | 478 |
| 90 | ＋3,－1.5 | 2.98 | 335 |
| 100 | ＋3,－1.5 | 1.087 | 244 |
| 110 | ＋3,－1.5 | 5.44 | 183 |
| 120 | ＋3,－1.5 | 7.062 | 141 |
6. Test
① Factory test
Forged grinding balls test is an very important step. Real-time detection will be carried out in the production process. Balls produced in each shift will be sampled in large quantities and tested for size, hardness, chemical composition, drop test, core pulling and impact value to ensure the quality of steel balls.
② The third party test
According to the customer different demand, forged grinding balls can be tested by any third party.
