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1. Manufacturing process,
Cast Iron balls are melted in electric furnace and poured into moulds after scientific proportioning. High chromium cast balls are also processed by oil quenching.
2. Detail Specifications
① Chemical Composition
Material | C | Si | Mn | Cr | P | S |
Low Cr | 2.2-3.4 | ≤1.2 | 0.5-1.5 | 1.0-1.5 | ≤0.06 | ≤0.06 |
Medium Cr | 2.0-3.2 | <1.0 | 0.5-2.5 | ≥5 | ≤0.06 | ≤0.06 |
High Cr | 2.0-3.2 | <1.0 | 0.5-2.5 | ≥10 | ≤0.06 | ≤0.06 |
② Hardness
Type | Low Cr | Medium Cr | High Cr |
20mm-150mm | 45-50 | 48-55 | 58-63 |
③ Dragon Balls Weight
Size(mm) | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 |
Weight(kg) | 0.033 | 0.111 | 0.261 | 0.512 | 0.883 | 1.402 | 2.092 | 2.98 | 1.087 | 5.44 | 7.062 | 9.008 | 11.25 | 13.83 |
④ Dragon balls specifications
Diameter (mm) | Diameter Tolerance (mm) | Approx Weight of per ball(kg) | Average numbers per ton |
20 | +1,-0.5 | 0.033 | 30303 |
30 | +2,-1 | 0.11 | 9090 |
40 | +2,-1 | 0.261 | 3831 |
50 | +2,-1 | 0.512 | 1961 |
60 | +2,-1 | 0.883 | 1132 |
70 | +3,-1.5 | 1.402 | 713 |
80 | +3,-1.5 | 2.092 | 478 |
90 | +3,-1.5 | 2.98 | 335 |
100 | +3,-1.5 | 1.087 | 244 |
110 | +3,-1.5 | 5.44 | 183 |
120 | +3,-1.5 | 7.062 | 141 |
3. Test
① Factory test
Forged steel balls test is an very important step. Real-time detection will be carried out in the production process. Balls produced in each shift will be sampled in large quantities and tested for size, hardness, chemical composition, drop test, core pulling and impact value to ensure the quality of steel balls.
② The third party test
According to the customer different demand, cast iron balls can be tested by any third party.